SolarSimPro

Solar plant installation cost from the bill of materials

The “X per kWp” figures in circulation are a starting point, not a quotation. Two plants of the same capacity diverge sharply in cost depending on roof type, the amount of mounting steel, cable distance and inverter choice. SolarSimPro derives cost from the design itself: the layout defines the bill of materials, and the bill defines the cost.

Automatic bill of materials Unit price database Line-by-line cost summary

What determines how many modules fit?

Modules and inverters

Total DC capacity comes from the layout; module count and the chosen model are direct line items. On the inverter side, the DC/AC ratio and the number of inverters drive the cost.

Mounting and tables

On ground-mount sites the number of tables follows the row × module configuration; on roofs the length of mounting rail follows the module arrangement. In most budgets this is the second largest item after the modules.

Cabling and switchgear

DC cable follows the number of strings and the distance; AC cable cross-section follows each inverter's output current. A long route inflates the cost quietly.

Labour and remaining items

Installation, excavation, earthing, monitoring and transport. Covering these with a flat percentage widens the error; they need to be tracked line by line.

Why per-kWp cost misleads

The same 500 kWp produces different budgets on two projects. Sloping terrain increases mounting and excavation; a scattered roof lengthens cable runs; a high DC/AC ratio lowers inverter cost but introduces clipping losses. A single multiplier sees none of this.

A rule-of-thumb figure is fine for a rough feasibility check. In a quotation handed to a client, the error comes straight out of your margin.

How cost is derived from the design

Once the layout exists, the module count, DC capacity, table quantity and cable route are already determined. The bill of materials is extracted from that geometry automatically, multiplied by the unit price database, and a line-by-line cost summary appears.

When you change the design — row spacing, module model, inverter count — the cost updates in the same pass. There is no separate spreadsheet to feed by hand.

The line items that make up the budget

How is solar plant installation cost calculated?

Cost is not a separate exercise; it is an output of the design workflow.

  1. Set up the site and layoutDraw the roof or site boundary, enter the obstacles and generate the module layout. Module count and DC capacity come from here.
  2. Choose the equipmentThe module and inverter models, inverter count and DC/AC ratio are set.
  3. Take the bill of materialsMounting, cable, switchgear and protection items are derived from the geometry.
  4. Apply unit pricesThe database prices are used; you can replace them with your own.
  5. Produce the summary and feasibilityA line-by-line cost summary is produced; payback, NPV and IRR are calculated from the same model.

Frequently asked questions

How much does a solar plant cost per kWp?

The ranges quoted in the market are a rough starting point and deviate sharply with site conditions. A sound figure comes from applying your own unit prices to your own design's bill of materials.

Can I enter my own unit prices?

Yes. The database prices are defaults; when you replace them with your supplier prices, the summary and the feasibility update together.

Does the cost flow into the feasibility automatically?

It does. The investment figure is used directly in payback, net present value and internal rate of return; you do not need to transfer it.

Why do ground-mount and rooftop costs differ?

On ground-mount sites, tables, excavation and long DC routes dominate; on roofs, mounting rail and installation labour come to the fore. Both flows are calculated in the same program with their own line items.

Derive the cost from your design

Generate the layout and let the bill of materials and cost summary build themselves. Runs in the browser, no installation.

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